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[OM] [OT]more about plating and powder coating

Subject: [OM] [OT]more about plating and powder coating
From: Dirk Wright <wright@xxxxxxxxxxxx>
Date: Tue, 27 Feb 2001 09:37:55 -0500
As a footnote to the previous discussion, it seems to me that the best type 
of plating for camera parts is electroless nickel. The advantages of this 
process are that the plating is extremely uniform on highly convoluted 
surfaces. 

As some backgroud, electroplating requires an anode and cathode in a chemical 
bath. Electricity is applied to the anode and cathode, and the anode, which 
is a pure metal of the kind that you're plating, like nickel for example, is 
erroded and deposited on the cathode, which is the part to be plated. I think 
I've got that right. Anyway, the problem comes from the "Faraday Cage 
Effect", where electric charges collect on pointed parts of the cathode, 
causing more metal to be deposited there than in deeper crevices. This 
applies to powder coating also, since a high voltage electrostatic force is 
used to drive the powder onto the object to be coated. So, this could be a 
problem for convoluted camera top covers. A further problem in regards to 
powder coating is that the part is then baked at I think 400degF for an hour 
or so, which could cause warping in small, thin metal parts like camera tops. 

Electroless nickel plating uses a chemical process to generate the 
electrostatic force that causes the metal to be deposited on the part. The 
bath of chemicals are raised to just about boiling, around 212degF, then the 
part is suspended by a string in the bath. The rate of plating is about one 
thousandths of an inch per hour. A thousandths of an inch is plenty thick 
enough for camera parts. The bath will fizz during plating. Also, the part 
has to be "cleaner than clean", completely free of any and all residues, 
including paint, oil, etc. So, since this process only requires a temp of 
about 212degF, it's safe for many parts. Finally, don't do this in your 
kitchen, since the fizzing chemicals will get on your walls and cabinets. Ask 
me how I know.....<g>
-- 
Be Seeing You.
Dirk Wright


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